108L Industrial Ultrasonic Cleaner

Brief Introduction Of 108L Ultrasonic Cleaner:

108L ultrasonic cleaner will be the powerful cleaning tool in the woodworking shops, metalworking shops, car repair workshops and, etc. Do you want a more powerful tool? Don’t worry, you can choose any function you need for 108L ultrasonic cleaner. It is including at least below functions but not last. If you need other functions, you can contact our sales team for more information. 

• Ultrasonic cleaning machine with oil filtration function. (This function can separate the oil and floating material on the surface of cleaning solution which will prevent the second pollution to the cleaning objects and recycle the cleaning solution for reuse.)
• Ultrasonic cleaning machine with auto lifting function. (Auto lift function can allow you to load and unload the heavy parts easily with simple control which can avoid the injury risks)
• Ultrasonic cleaning machine with the agitating system. (This function will move dirty parts up and down in certain speed which can help to remove large dirty particle on the surface and it can improve cleaning effect a lot)
• Ultrasonic cleaning machine with drying system. (Drying function will let you dry the part immediately after cleaning in case of oxidation on the surface of clean parts. You can also choose air gun for the drying system)
• Ultrasonic cleaning machine with rinsing system. (Rinsing system will be helpful when you have high requirements for the cleaning object. You can choose several rinsing tanks to make sure your parts get clean. Besides, you can also install the transducers on the rinsing tank which will improve rinsing effect much more than without ultrasonic)
• Ultrasonic cleaning machine with a rotating system. (This function will help clean round objects like the car wheel. It will make the wheel rotating at a certain speed when ultrasonic cleaning which can clean every angle of the wheel)
• Ultrasonic cleaning machine with spraying system. (Spraying system will use high-pressure water to prewashing dirty parts before ultrasonic cleaning which will remove some large contaminants)
• Ultrasonic cleaning machine with PLC control. (PLC touch control will allow you to set all the functions in one single touch panel, it is suitable for complicated functions )

Furthermore, you can also choose different timer according to your requirements. 

PLC Control:

 

Customer’s Feedback:

 

Application Of 108L ultrasonic cleaner:

108L ultrasonic cleaner can fit for almost every cleaning task in various industries.

Industry	The cleaning products and materials	Clear dirt
Semi-conductor	Integrated circuit, power tube, silicon wafer, diode, lead frame, capillary, tray, etc.	Hards, etching oil, polishing wax, dust particles, etc,
Electrical& electronic machine	Tube parts, cathode ray tube, printed circuit board, quartz parts, electronic components, telephone switching equipment, speaker components, power meter, LCD glass, core iron parts, computer floppy disk, video parts, head, photo die mask, etc	Fingerprint, powder, cutting oil, stamping oil, iron filings, polishing materials, walnut powder, polishing wax, resin, dust, etc.
Precision machine	Bearing, sewing machine parts, typewriter, textile, machine, optical-mechanical device,  gas valve, watches cameras, metal filter	Machine cutting oil, iron filings, polishing powder, fingerprint, oil, grease, dirt, etc
Optical device	Glasses, lens, prism, optical lens, filter lens, glass device, film, optical fiber, etc.	Plastic resin, paraffin, fingerprinting, etc.
Hardware& machinery parts	Bearing, gear, ball, metal shaft parts, tools, adjustable valve and cylinder parts, burner, compressors, hydraulic press, gun and ultracentrifuge, city water faucet, etc	Cutting oil, iron filings, grease, polishing powder, fingerprint and so on.
Medical instrument	Medical instrument, denture, etc.	Iron filings., Polishing powder, oil, stamping oil, dirt, etc.
Electroplate	Galvanized parts, mold, stamping parts, etc.	Polishing scrap iron, oil, black iron shell, rust, oxidation shell, scrap iron, polishing powder,  stamping oil, dirt, etc.
Car parts	Piston ring, carburetor, flow meter housing, compressor shell, electrical components, etc.	Iron filings, polishing powder, oil stamping oil, dirt,  etc.
Chemical fiber	Chemical or artificial fiber nozzle filter protector chemical fiber texture, etc.	The Chemical colloid, glue, and other solid material. dust. Etc.

Why You Need Hongsonic Industrial Ultrasonic Cleaner

Ultrasonic parts cleaning is paramount when ensuring peak performance is required. Whether your business is aerospace, high-tech, medical, industrial, or power sports – such as race cars, motocross, and boating – intricate parts and machinery need total cleansing and safety testing to assure speed, precision, and reliability.

Laser systems’ accuracy and efficiency have improved due to ultra-clean components. For oxygen systems to function properly and safely requires clean residue-free surfaces. Contamination, particles, residue, etc. can raise havoc in guidance systems, aerospace equipment, weapons systems, aircraft, computers, medical products, and devices.

Ultrasonic cleaning and safety testing are of critical importance to most modern high-tech industries as a cost-effective means to ensure the highest efficiency and safety specifications.

The Things You Should Know Before Buying:

The cleaning ability of ultrasonics depends on several key factors:

• Cleaning solution: The type of detergent required is dependent upon the process and type of resin you run, which leaves behind specific types of off-gassing residue. Highly alkaline solutions such as sodium hydroxide do the best job of removing stubborn contaminants, light rust, and heavy grease on most tooling and plates, with no harm to most platings and coatings. On the downside it can be caustic, posing a potential health risk, and may require neutralization before disposal, depending upon local codes.

Mild alkaline solutions also are available that perform well on many residues without the caustic issues. But in general, the friendlier the detergent, the less effective it will be on stubborn contaminants.

 

Slightly acidic solutions, such as those containing low concentrations of citric acid, excel at rust, oxide removal, but must be used with caution on some tool steels because they can react with the iron in the steel, turning it gray. This normally does not cause a technical problem but doesn’t sit well with toolmakers.

There also are several environmentally safe detergents being used that do a fair job of removing most contaminants left from resins in use today. Combined with a minimal amount of hand scrubbing on heavily contaminated areas, these user-friendly solutions are gaining popularity with companies simply because of their ease of disposal, less mess, and safer working conditions.

• Ultrasonic power and frequency: Cleaning heavy mold plates and tooling requires the use of heavy-duty equipment and not your typical ultrasonic jewelry cleaner. The amount of power (wattage) needed depends on the tank size and the type of load to be cleaned. For a tank of 70 gal (approx. 30 x 30 x 30 in.), 3000 watts at 40 kHz performs well.
• Transducer type and construction: The heart of the ultrasonic system, transducers come in two types: (1) magnetostrictive and (2) piezoelectric. Magnetostrictive transducers are typically more rugged and create the most aggressive cavitation action.

The best transducers also are zero-spaced and silver-brazed to the tank rather than bolted or epoxy-glued, because the latter have more tendency to fail slowly over time. Transducers may be placed at specific locations in the tank to correlate with the size and configuration of plates being cleaned.

 

• Tank design and construction: Buy a tank large enough to fully immerse your largest mold plates. You will regret saving a few bucks to get a small tank that will require you to flip the mold plates over for complete cleaning. Also, make sure the tank is constructed of at least 12-gauge stainless steel and be sure to have the manufacturer weld a few support bars across the bottom to keep plates and tooling baskets from resting directly on the bottom of the tank.