108L Auto Parts Industrial Ultrasonic Cleaner

Why You Need A Ultrasonic Auto Parts Cleaner?

Ultrasonic cleaners are highly effective, intense cleaning systems that can be used to effectively clean tools and equipment in many industries. The automotive industry utilizes ultrasonic cleaning methods in many facets of their industry – manufacturing, production, assembly and even in automotive repair. Ultrasonic cleaning provided the best method of cleaning and degreasing for all types of automotive parts and machinery. Unlike other cleaning processes and harsh chemicals, ultrasonic cleaning will not damage intricate, lightweight, or easily damaged parts.

HOW DOES IT WORK?

In an ultrasonic cleaner, the object to be cleaned is placed in a chamber containing a suitable solution (in an aqueous or organic solution, depending on the application). In aqueous cleaners, the chemical added is a surfactant, which breaks down the surface tension of the water base.

An ultrasound generating transducer built into the chamber or lowered into the fluid produces ultrasonic waves in the fluid by changing size in concert with an electrical signal oscillating at ultrasonic frequency. This creates compression waves in the liquid of the tank which ‘tear’ the liquid apart, leaving behind many millions of microscopic ‘voids’ or ‘partial vacuum bubbles’ (cavitation). These bubbles collapse with enormous energy; temperatures and pressures on the order of 5,000 K and 20,000 lbs. per square inch are achieved; however, they are so small that they do no more than clean and remove surface dirt and contaminants. The higher the frequency, the smaller the nodes between the cavitation points, which allows for cleaning of more intricate detail. Ultrasonic cleaners are used for industrial cleaning, and also used in many medical and dental techniques and industrial processes.

What Ultrasonic Cleaner Can Do?

ultrasonic cleaners use industrial strength cleaning action to:

• Clean carbon deposits from carburetors and engine parts
• Removes stubborn oil, grease, lubricants, paint, rust, and dirt
• Safely clean any aluminum parts
• Penetrate and thoroughly clean small holes, small apertures, and crevices
• Clean sensitive parts including wiring and plastic without damage

Because these parts are cleaned thoroughly, they continue to work effectively and outlast other parts that may not be as clean. This process also decreases the need for and the time spent manually cleaning all of these parts and equipment.

If you own or manage a business in the automotive industry and you are interested in a high quality ultrasonic cleaner that can effectively clean all of your automotive parts and equipment, contact Hongsonic.

CLEANING SOLUTIONS

Ultrasonic activity (cavitation) helps the solution to do its job; plain water would not normally be effective. The cleaning solution contains ingredients designed to make ultrasonic cleaning more effective. For example, reduction of surface tension increases cavitation levels, so the solution contains a good wetting agent (surfactant). Aqueous cleaning solutions contain detergents, wetting agents and other components, and have a large influence on the cleaning process.

Correct composition of the solution is very dependent upon the item to be cleaned. Solutions are mostly used warm, at about 50-65°C (1 22-149°F), however, in medical applications it is generally accepted that cleaning should be at temperatures below 38°C (10 °F) to prevent protein coagulation. Water-based solutions are more limited in their ability to remove contaminants by chemical action alone than solvent solutions; e.g. for delicate parts covered with thick grease. The effort required to design an effective aqueous-cleaning system for a particular purpose is much greater than for a solvent system.

Some machines (which are not unduly large) are integrated with vapour degreasing machines using hydrocarbon cleaning fluids: Three tanks are used in a cascade. The lower tank containing dirty fluid is heated causing t he fluid to evaporate. At the top of the machine there is a refrigeration coil. Fluid condenses on the coil and falls into the upper tank. The upper tank eventually overflows and clean fluid runs into the work tank where the cleaning takes place. Purchase price is higher than simpler machines, but such machines are economical in the long run. The same fluid can be reused many times, minimising wastage and pollution. Carbon tetrachloride was used in the past, but is now prohibited as a health hazard. Chemicals used in the modern Ultrasonic cleaning units.

Brief Introduction Of 108L Ultrasonic Cleaner:

108L ultrasonic cleaner will be the powerful cleaning tool in the woodworking shops, metalworking shops, car repair workshops and, etc. Do you want a more powerful tool? Don’t worry, you can choose any function you need for 108L ultrasonic cleaner. It is including at least below functions but not last. If you need other functions, you can contact our sales team for more information. 

• Ultrasonic cleaning machine with oil filtration function. (This function can separate the oil and floating material on the surface of cleaning solution which will prevent the second pollution to the cleaning objects and recycle the cleaning solution for reuse.)
• Ultrasonic cleaning machine with auto lifting function. (Auto lift function can allow you to load and unload the heavy parts easily with simple control which can avoid the injury risks)
• Ultrasonic cleaning machine with the agitating system. (This function will move dirty parts up and down in certain speed which can help to remove large dirty particle on the surface and it can improve cleaning effect a lot)
• Ultrasonic cleaning machine with drying system. (Drying function will let you dry the part immediately after cleaning in case of oxidation on the surface of clean parts. You can also choose air gun for the drying system)
• Ultrasonic cleaning machine with rinsing system. (Rinsing system will be helpful when you have high requirements for the cleaning object. You can choose several rinsing tanks to make sure your parts get clean. Besides, you can also install the transducers on the rinsing tank which will improve rinsing effect much more than without ultrasonic)
• Ultrasonic cleaning machine with a rotating system. (This function will help clean round objects like the car wheel. It will make the wheel rotating at a certain speed when ultrasonic cleaning which can clean every angle of the wheel)
• Ultrasonic cleaning machine with spraying system. (Spraying system will use high-pressure water to prewashing dirty parts before ultrasonic cleaning which will remove some large contaminants)
• Ultrasonic cleaning machine with PLC control. (PLC touch control will allow you to set all the functions in one single touch panel, it is suitable for complicated functions )

Furthermore, you can also choose different timer according to your requirements. 

PLC Control:

 

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